Optimalisasi Pemeliharaan Preventif dalam Menekan Biaya Overhead Pabrik pada Industri Makanan
DOI:
https://doi.org/10.61722/jaem.v2i3.5917Keywords:
Factory Overhead Costs; Preventive Maintenance; Digitalization; Internet of Things; Operational Efficiency.Abstract
Factory Overhead Costs (FOC) significantly influence operational efficiency, particularly in the context of machine maintenance, which plays a critical role in ensuring uninterrupted production processes. This study aims to evaluate the effectiveness of preventive maintenance strategies integrated with digital technology at PT Unilever Indonesia Tbk. A quantitative descriptive approach was employed, utilizing data from the company's annual and sustainability reports for the 2022–2024 period. Samples were selected using purposive sampling, focusing on data relevant to machine maintenance costs. The analysis examined the proportion of maintenance costs within total FOC and assessed the impact of preventive strategies on reducing operational downtime and unplanned repair expenses. The findings reveal that the adoption of Internet of Things (IoT)-based technology for real-time machine condition monitoring led to a 20% reduction in repair costs and improved overall operational efficiency. Preventive maintenance also proved effective in minimizing the risk of unexpected breakdowns that disrupt production. The novelty of this study lies in the integration of digital technologies with preventive maintenance strategies to enhance cost efficiency. This approach offers valuable insights for companies in the Fast-Moving Consumer Goods (FMCG) sector and underscores the importance of strategic investment in maintenance technologies to strengthen long-term competitiveness
References
Nazara, K. Y. (2022). Perancangan Smart Predictive Maintenance untuk Mesin Produksi. Seminar Nasional Official Statistics, 2022(1), 691–702. https://doi.org/10.34123/semnasoffstat.v2022i1.1575
Ramadhan, I., & Fitriani, R. (2024). Optimalisasi Efektivitas Preventive Maintenance Berbasis Usage-Based Maintenance untuk Mengurangi Downtime di PT PQR Optimizing the Effectiveness of Preventive Maintenance Based on Usage-Based Maintenance to Reduce Downtime at PT PQR. 7(2), 166–183.
Rhokmawati, S., & Ardiana, M. (2022). Peranan Analisa Selisih Biaya Overhead Pabrik dalam Pengendalian Biaya Produksi pada PT. Kaleng Raya Sidoarjo Tahun 2020. JFAS : Journal of Finance and Accounting Studies, 4(2), 72–81. https://doi.org/10.33752/jfas.v4i2.5577
Simanjuntak, A. R., Ananda, W. R., & Fernandez, B. R. (2024). Pengendalian Biaya Overhead Pabrik Menggunakan Metode Analisis Varians Untuk Mendukung Efisiensi Biaya Produksi di PT . XYZ. Jurnal Darma Agung, 32, 578–585.
Suryana, I. V., & Mildawati, T. (2021). Analisis Varians Biaya Produksi Gula Untuk Mengukur Efisiensi Pabrik Gula (Studi Kasus: PG Wonolangan PT Perkebunan Nusantara XI) Sekolah Tinggi Ilmu Ekonomi Indonesia (STIESIA) Surabaya. Jurnal Ilmu Dan Riset Akuntansi, 10(9), 1–16. http://jurnalmahasiswa.stiesia.ac.id/index.php/jira/article/view/4173
Swadaya, D., Sebayang, P., Ruswanto, A., Theresia, Y., & Astuti, M. (2025). Analisis Beberapa Faktor yang Mempengaruhi Produksi Crude Palm Oil di Pabrik Kelapa Sawit PT SH Kalimantan Tengah ( Analysis of Several Factors Affecting Crude Palm Oil Production in the Palm Oil Mill of PT SH Kalimantan Tengah ). 13(1), 51–66.
Syahputro, W. E., & Widiasih, W. (2024). Usulan Waktu Dan Biaya Perawatan Prefentif Mesin Line 1 Horizontal Guna Menurunkan Waktu Downtime (Studi Kasus: Pt Xyz). I Tabaos, 4(1), 27–39. https://doi.org/10.30598/i-tabaos.2024.4.1.27-39
Zulfikar, M. (2021). Analisis pelaksanaan pemeliharaaan mesin guna meningkatkan efisiensi biaya pemeliharaan pada home industri bunda yudha cake & bakery. November.
Simalungun, U. (2024). ANALISIS BIAYA OVERHEAD PABRIK GUNA MENENTUKAN. 8(6), 117–120.
Ramadhan, I., & Fitriani, R. (2024). Optimalisasi Efektivitas Preventive Maintenance Berbasis Usage-Based Maintenance untuk Mengurangi Downtime di PT PQR Optimizing the Effectiveness of Preventive Maintenance Based on Usage-Based Maintenance to Reduce Downtime at PT PQR. 7(2), 166–183.
Dr. Ir. Budi Hariono, M. s. (2023). Analisis Repair Maintenance dan Preventive Maintenance Pada Mesin Huller di Industri Kopi. https://publikasi.polije.ac.id/jii/article/view/3988
Krisman Yususf Nazara. (2022). Perancangan Smart Predictive Maintenance Untuk Mesin Produksi. https://prosiding.stis.ac.id/index.php/semnasoffstat/article/download/1575/397/
Atsirur Romdhoni, T. (2024). EFEKTIFITAS DIGITALISASI IOT VIBRATION ONLINE MONITORING DALAM PENINGKATAN AKURASI PREDICTIVE MAINTENANCE PADA MAIN FUEL OIL PUMP MESIN PLTG MITSUBISHI MW-701. https://ojs.widyakartika.ac.id/index.php/sniter/article/download/781/674/1800
Syahputro, W. E., & Widiasih, W. (2024). USULAN WAKTU DAN BIAYA PERAWATAN PREVENTIF MESIN LINE 1 HORIZONTAL GUNA MENURUNKAN WAKTU DOWNTIME (STUDI KASUS: PT XYZ). https://ojs3.unpatti.ac.id/index.php/itabaos/article/download/11577/8269
Mahmut, C., Ekawaty, C., Pembangunan, P. E., Djemma, U. A., Manajemen, P., & Djemma, U. A. (2025). YUME : Journal of Management Hubungan Struktur Biaya dengan Penciptaan Nilai Tambah pada Industri Makanan di Indonesia : Suatu Tinjauan Literatur. 7(3), 1753–1767.
Widat, S. W., Awalina, D. N., & Mufidah, K. M. (2021). Analisis Kegiatan Pemeliharaan Mesin Dan Bangunan Pada Pabrik Tahu Untuk Meminimumkan Biaya Saat Pandemi Covid-19. Juornal of Economics and Policy Studies, 2(2), 75–82. https://doi.org/10.21274/jeps.v2i2.5350
Nurrofiah, N., Yahya, Y., & Hartono, H. (2020). Penerapan Biaya Kualitas Untuk Meningkatkan Efisiensi Biaya Produksi Pada Cv. Ulung Baureno. Bisman (Bisnis Dan Manajemen): The Journal of Business and Management, 3(1), 41–54. https://doi.org/10.37112/bisman.v3i1.621
